Articles

Insights on engineering, operations and technology

September 2026 · 13 min read

ISO 14224, and building an asset hierarchy that holds up

ISO 14224 gives maintenance data a common structure: nine taxonomy levels, equipment classes with defined boundaries, and standard codes for failures and maintenance. What the standard covers, how to apply it in a CMMS, and what to do about the register you already have.

ConsultingMaster DataAsset Management
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September 2026 · 13 min read

The maintenance job pack, and what has to be in it

A job pack is everything a crew needs to do a job once, without hunting for it. What goes in one, how a planner builds it, how job plans get reused and improved, and why the pack decides how much of the shift is spent on the tools.

ConsultingPlanning & SchedulingWork Management
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September 2026 · 13 min read

The asset management plan, and the strategy it comes from

An asset management plan says what will be done to a group of assets, when, at what cost and to what level of service. What it contains, how it follows from the strategy above it, what ISO 55001 actually asks for, and how to write one that changes decisions.

Asset ManagementMaintenance StrategyReliability Engineering
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September 2026 · 17 min read

FMECA: how to run a failure modes, effects and criticality analysis

FMECA works through how equipment can fail, what each failure does and which failures matter most, so maintenance effort goes where the risk is. The method step by step, how to score criticality, where the risk priority number falls short, and a free worksheet template to start from.

Reliability EngineeringMaintenance StrategyAsset Management
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September 2026 · 13 min read

Condition monitoring: techniques, intervals and building a program that works

Condition monitoring finds failures while they are still developing, so the repair can be planned instead of rushed. The main techniques and what each one detects, how to choose between them, how often to check, and how to build a program that pays for itself.

Reliability EngineeringMaintenance StrategyAsset ManagementIoT & Telemetry
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August 2026 · 9 min read

Planner, scheduler, long term planner: three different jobs

The titles get used interchangeably and the roles are not the same. What a planner owns, what a scheduler owns, where the long term view sits, and how the job changes between a routine week and a shutdown.

ConsultingPlanning & SchedulingWork Management
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August 2026 · 6 min read

Digital transformation on a working mine site

The phrase means everything and nothing. What digital transformation looks like when the starting point is a working operation, why the technology is the easy half, and where the value genuinely accrues.

ConsultingSystems IntegrationCustom Software
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August 2026 · 5 min read

Running an asset criticality assessment that holds up

Most registers carry a criticality column. Fewer can defend how it was set. How consequence and likelihood are actually scored, the workshop that sets them, and what each band should change.

Asset ManagementReliability EngineeringMaintenance Strategy
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August 2026 · 7 min read

Reliability centred maintenance, and when criticality-led beats it

Reliability centred maintenance is rigorous, defensible and expensive. What RCM analysis involves, how PMO actually compares, and when a criticality-led approach gets you most of the value for a fraction of the work.

Asset ManagementReliability EngineeringMaintenance Strategy
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August 2026 · 5 min read

What DEM modelling actually tells you about a transfer chute

Discrete Element Method modelling gets talked about like magic. Here is what it genuinely shows you about flow, wear and blockages, what it cannot tell you, and where it earns its keep.

EngineeringDEMBulk Materials Handling
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August 2026 · 21 min read

Operational readiness for new assets: methods, standards and the CMMS build

Commissioning proves a new asset can run. Operational readiness proves you can keep running it. The checklist, methods, standards and CMMS build that get a plant, fleet or rail line ready to operate and maintain from handover, and what gets skipped when they are left late.

ConsultingOperational ReadinessAsset ManagementMaintenance StrategyMaster Data
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August 2026 · 4 min read

Master data is boring, until your schedule falls apart

Why messy asset data quietly wrecks planning and scheduling, the symptoms worth measuring, and what a proper clean-up actually involves.

ConsultingMaster DataPlanning & Scheduling
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August 2026 · 4 min read

Planning versus break-in: reading your schedule compliance

Schedule compliance and break-in say more about a maintenance organisation than most dashboards. How to read them together, and what the patterns actually mean.

ConsultingPlanning & SchedulingWork Management
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August 2026 · 5 min read

Condition monitoring people actually act on

Plenty of operations collect condition data. Fewer act on it. What separates monitoring that changes decisions from monitoring that just fills a database.

ApplicationsReliability EngineeringIoT & Telemetry
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August 2026 · 5 min read

Building software that runs a 24/7 operation

Notes on building applications that operations depend on around the clock, where the interesting design question is not uptime but what the system does when something upstream fails.

ApplicationsCustom SoftwareSystems Integration
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